Category: Blog

Automatic food packaging involves the use of automatic machinery for food material handling in the packaging process. Packaging food requires a safe and hygienic packaging environment. Efficiency and quality is also important when it comes to food packaging; hence, the need for automation in the food packaging process. Basically, automation is used in the food processing and packaging business because of the numerous advantages it offers. Automatic food packaging machinery is a good choice for your startup business because it can assist you in meeting and exceeding customer expectations. It can also efficiently perform a variety of operations in the exact requirements and ensure that the output is extremely professional in appearance. This will help elevate your new business to the next level in the eyes of your customers.

Automatic Food Packaging Machinery Options

Among so many considerations, the most important thing for your startup business may be the cost. So to get the most cost-effective options, we recommend choosing either the HFFS or VFFS packaging machine.

Horizontal form fill and seal machine (HFFS)

This horizontal form fill and seal machine is used majorly for solid products that can be introduced into a filling tube and from there placed into the formed film tube. The film is passed through a hollow former to make a tube.  Once a product is forced into this tube, the spinning fin seal rollers will seal it almost immediately.

The HFFS machine manufactures a pillow pouch; although it can be modified to produce gusseted bags to fit larger products. Furthermore, HFFS machines could be equipped with drilling gear to make holes in the upper seam for products hanging on racks.

Instead of first delivering a single folded web and later a sealed web into an HFFS machine, two webs can be supplied to all four sides once the product is introduced. With this technique, the packager can use webs made of two entirely different materials or webs made of the same material but with different designs.

Vertical form fill and seal machine (VFFS)

VFFS machines operate in three stages. The first makes pouches out of a web of flat heat seal component, fills them with the introduced products, and seals them all in a continuous process. These pouches can be used as the major package or inserted into cartons to provide an additional layer for safety during transportation and storage.

The bars that make up the cross-seals in most VFFS machines are made of a Nichrome wire that acts as a conductor for electric current to pass through and heat the bar to the required temperature. This temperature and the time duration must be carefully monitored. This is done to provide heat at an optimal temperature sufficient enough to heat up the plastic without burning it up. This is necessary to mitigate overheating, which could cause the film to wrinkle and subsequently burn through.

Similarities between the HFFS and VFFS machines

1. Both machines are good for the production of healthy food and can be used in the medicine industry
2. Both machines have operations that form the pouch shape.
3. Both machines are with functions of forming, filling and sealing; with the functions all in one machine.
4. Materials used in producing these machines are the same.

Differences between the HFFS and VFFS machines

HFFS	VFFS
Horizontal operation	Vertical operation
Requires more floor area	Requires less floor area
More expensive	Cheaper
Higher production speeds	Lower production speeds
Better finish and bag quality	Good finish and bag quality
Different types of filling system on a machine	Single type of filling system on a machine
Forms more complex bags	Forms simple bags
Ideal for solid food products	Ideal for granulated/powdered products

Factors to Consider When Choosing Automatic Food Packaging Machinery for Your Startup Business

Undoubtedly, automatic packaging machines are great. However, in selecting the best option for your startup business, there are certain factors you must put into consideration.

Type of product

The packaging machines you’ll need are largely determined by the kind of food product you intend to package. For example, a beverage company will use different packaging machinery as compared to the solid food industry.

Speed

Very high-speed machinery, as one might expect, can increase production rates while also increasing expenses. To fulfill your demand estimates, select a food packaging machine that can create the required output.

Budget

There are some high-end machines with advanced sensors that eliminate the need to bother about any aspect of the packaging process regardless of the volume of output.  There are also less expensive machines that can only perform certain parts of the process for you. Some might only be able to package few products.  Choose a packaging machine that is most cost-effective for you.

Energy use

When estimating the cost of packaging, some manufacturers overlook the cost of power. When you use a machine that consumes a lot of power, the electricity cost might constitute a significant portion of the packaging cost – it could even surpass the cost of the machine itself.

Size

Make sure the packaging machinery you’re getting fits within your production space by checking the dimensions carefully.

Maintenance

Regular maintenance of packaging machinery will result in not just repair expenses but also losses associated with production disruption. Therefore choose packaging machinery that would require less maintenance and exhibit excellent after-sales service.

Carbon footprint

Food companies are striving to go green by adopting production methods that are environmentally friendly. You can ensure that your packaging machine has the lowest carbon impact possible by reducing inefficient procedures and maximizing recycling, 

Conclusion

To determine which automatic food packaging machinery is best for you, you need to first consider the type of product you want to package. Thereafter, other considerations can follow as explained above. After you have determined what type of machine you need, you will need to contact manufacturers that can provide you with more enlightenment. Contact us today for more information about automatic food packaging machinery.

How Packaging Machinery Impacts Business Success

With the excellent support of packaging machines, the packaging industry is growing super-fast. Between 2018 and 2028 the global packaging market is set to widen by almost 3% per annum, attaining over $1.2 trillion.

The Asia-Pacific plastic packaging market is foreseen to expand with a CAGR of 3.2% during the estimated period of 2021-2026.

This has opened a big opportunity for all the packaging machine businesses around the world.

In this comprehensive guide, we’ll cover:

• 7 excellent benefits of packaging machines for your business
• Top 7 best kinds of packaging machines you should know
• How do packaging machines work
• How do you clean a packaging machine

So if you want a clever and lasting packaging processes’ solution for your product, this guide is for you.

The Importance of Packaging Machinery in businesses

Nowadays, Consumers love convenient stand-up pouches because of their cheaper and lighter weight than other packaging formats such as glass bottles, metal cans, etc.

Thus, most businesses race to create creative pouches designed to stimulate customers’ purchases.

The estimated growth of the Pouches market: source: Marketsandmarkets

The development of the packaging industry has motivated packaging businesses to have the best packaging standards to meet the needs of the market.

Unlike traditional processes, packaging machinery fully meets the production speed, customization, automation, and production costs for your business.

In fact, the packaging machine is asserting an important position and is a smart choice for helping businesses grow faster.

7 Amazing benefits of packaging machines for your business

Reduce labor costs

The packaging process needs a large number of workers to run, so businesses have to pay high expenses to hire them. 

In some cases, for example, your business may be improperly allocating costs and evaluating labor, which can affect the production quality and damage profits for your business.

According to BusinessInsider, investors are very worried about having to spend 60% of their company’s costs on no-labor costs while the company’s profit is still low.

Meanwhile, using packaging machines is much simpler, because the machines only need a few people to operate them and bring higher productivity.

For example, a person can pack three boxes in three minutes. Similar to that time, the packing machine can make 27 boxes.

Packaging machines need only a few operators. Businesses can thus take advantage of this benefit and reassign staff to more productive jobs.

Higher production speeds

Optimizing your manufacturing process can lead to improved production speeds.

Packing liquid or starch requires meticulous focus work. This easily causes employees to feel tired and lose motivation.

The daily repetition process can make your employees feel bored and distracted.

The packing machine can do so at much higher speeds without burnout, eliminating unnecessary manual rules.

Actively manage time

Most of today’s machines are trying to keep up with the latest trends to bring comfort and ease of use to users.

Some common machines still need to use manual switches and controllers. But in automatic machines, those are completely replaced by smart touch screens with friendly interfaces.

You can easily manipulate timings, save metrics and troubleshoot problems and much more.

Guaranteed safety

I used to have a conversation with workers in the packaging department; they said that when they first joined, they felt that their work was pretty simple and easy because they don’t have to put in too much effort.

However after a long time, their wrists are easy to hurt because of too much activity, standing for a long time will easily hurt their feet, and their eyes also have stress when focusing for too long. Sadly, they will still try to work for the salary.

You might think this is just normal. But a lot of businesses have to compensate large amounts of money for employees’ unexpected accidents. Besides, the business image will be affected.

Fortunately, all these problems can be solved by automatic machines which not only protect your employees’ health, but also limit the risk of unnecessary accidents.

Reduce material costs

Accurately measure the proportions needed for each product, helping you avoid wasting materials.

They also have environmental benefits.

For example, sophisticated packaging machines will only use a set amount of materials. This both helps you reduce scrap and prevents waste.

Increase quality

Satisfy an increased demand not only for quantity but also for quality.

Packaging machinery provide a high level of precision and a precise quality assurance for each product.

In the past, if your customer suddenly asked for an additional product quantity, or both new and old clients wanted same-day delivery, you may have a headache arranging overtime employees, or rescheduling the delivery time with your customers. You wouldn’t be able process it in time.

You know that if you force employees to work too quickly than they could do, the product is likely to have defects when it comes out.

Machines can run for more hours when there is an increase in demand while still ensuring both quality and quantity. Your customers will also be more satisfied and contribute to a great reputation for your business.

Remain Competitive

With today’s open economy, the opportunity to expand the scale of businesses and attract investment capitals is increasing.

Startup brands especially are growing like crazy.

This means that the competition is also getting big.

In fact, companies are investing progressively in automation.

Automation doesn’t mean it can keep you on top of businesses. But without automation, your business will operate at a limited productivity compared to the competition, which could make it difficult for your company to adapt to today’s changing marketplace.

7 kinds of packaging machines you should know

There are several packing machines available in the market with different styles and functions.

You can select the perfect machine for your business depending on your company’s industry.

Here are 7 popular packaging machines you’d love to know about.

Premade pouch packaging machine

Feature:

• Simple and easy to use
• Automatic control of a series of processes from loading, filling, sealing, and finished products.
• Convenient to clean
• Easy to link up with other downstream packaging equipment such as liquid filler, multi-head weigher, metal detector, check weigher, etc.

Bag style:

Industries & Solution:

• Liquid
• Granule
• Powder
• Solid

Automatic Vacuum packaging machine

Features:

• Have custom-made for large volume or bag packing
• Using high technology such as a micro-computer display and graphic tough panel
• Automatic control of a series of processes from loading, filling, sealing, and finished products.
• Made of stainless steel and meet the requirements of food production safety

Industries & Solution:

• Solid
• Granule

Bag style:

Piston Liquid filling machine

Features:

• Users can choose from 2 to 6 filling heads
• Frequency control, no bottle no filling
• Automatically alarms when the liquid in the cylinder is insufficient
• Easy-adjust filling volume by touching the screen and shaking the level

Bottle style:

Industries & Solution:

• Liquid
• Washing fluid
• Tomato sauce

Quad Seal bag packaging machine

Features:

• Automatic lubrication system
• The production line meets the requirements of food hygiene
• The simple design of the control system’s touch screen facilitates the use of operators
• Versatile in design, easy to link up with another downstream packaging

Bag style:

Industries & Solution:

• Liquid
• Granule
• Powder
• Solid

Vacuum Flatten packaging machine

Features:

• Strictly handles package seal, straightens the package seal, and keeps it clean
• Simple machine operation, simple operation interface, and easy to use
• Adopts 304 stainless steel or other conforming to food hygiene and safety
• Automatic control of a series of processes from packing, beating, shaping, and sealing

Bag style:

Industries & Solution:

• IQF Food
• Food
• Snack food
• Cheese
• Coffee
• Rice
• Solid
• Granule

Horizontal form fill & seal machine

Features:

• The length adjustment scope is extremely broad and suitable for packing many kinds of products.
• The horizontal sealing and film are synchronized, and the sealing is more reliable and artistic.
• The design with the humanoid uses the industry’s touch screen
• Uses the servo intelligent control, run with low noise, and make a comfortable environment

Industries & solution:

• IQF food with tray
• Biscuits
• Hamburger
• Instant noodles
• Articles for daily use
• Drug sundries

Vertical form fill & seal machine

Features:

• It can stock ten disposes of / use rollstock, simple to change variety
• Servo motor drawing film, positions accurately
• PLC computer system, the function is more stable, adjusting any parameters doesn’t require stopping the machine
• Independent temperature control system, suitable for various mixed film, PE film packing materials

Industries & solution:

• Liquid
• Powder
• Granule

How do automatic packaging machines work?

Each type of packaging machine will have a different operating program, and the working principle of the packaging machine is also different.

For instance, the quality of product packaging will depend on the correct temperature, speed, and stability of the machine system.

However, the usage of all these machines is extremely simple. You can see the detailed usage of some packaging machines here.

This is an example of a piston liquid filling machine.

The whole process does not require too many workers’ intervention, only one operator and three assistants can run the entire production line smoothly.

How do you clean a packaging machine?

You can prolong the life of your machines and maintain their efficiency if you know how to care for and check them daily.

Firstly, a simple guide to the parts of a machine will help you better understand the maintenance problems.

Next, you need to make sure that it would be better if someone in your company knows about the key points of mechanical maintenance.

The maintenance and repair of equipment staff usually include two main groups: Junior technicians and intermediate technicians.

Junior technicians are usually responsible for simple equipment repairs and daily maintenance.

Intermediate technicians, along with junior technicians likewise, need to ensure quarterly equipment maintenance and do more complex adjustment tasks.

In a nutshell, regular cleaning and maintenance of machines is the best way to save costs.

But you wouldn’t want to both manage human resources and auditing, elaborate business strategies and repair machinery all by yourself, right?

If so, the best way is to pick up a dedicated team of machinery experts who will help you more than you expect.

“The best quarter of operation since its inception” was the overall assessment of Dingdong’s fourth quarter results (ending December 31, 2021), as reported by Dingdong’s founder Changlin Liang on the evening of February 15.

The data showed that Dingdong Prepared Meal sales sold over RMB 900 million in the fourth quarter, amounting to over RMB 3 billion annualized, accounting for 14.9% of the overall GMV. And last year, the Prepared Meal series sold upwards of 100 million copies nationwide regionally. And the king of DingDong Prepared Meal sales, the crawfish in “boxing shrimp”, is doing well. Last year alone, DingDong users ate about 128,800,000 crayfish, which is the height of about 1,165 Mount Everest!

“Fate” – Prepared Meal go viral

The changes in the market environment and the normalization of epidemic prevention since the birth of COVID-19 have brought about new changes in people’s living habits and consumption behaviors. People are more and more accustomed to convenient shopping methods and diversified product forms. At the same time, they will pay more attention to the health and safety of diet and high-quality home life experience. Alibaba data show that during the Spring Festival in 2020, the sales volume of Prepared Meal in tmall soared by 1683% year-on-year.

Changes in media and channels have also facilitated the promotion of prefabricated dishes. New media such as live broadcast and short video can reach users efficiently and accurately. The proportion of e-commerce channels, private traffic channels and new o2o channels in Prepared Meal sales channels has increased rapidly, and a large number of cutting-edge brands choose to establish brands online to reduce the investment of offline costs.

According to DingDong, more than 70% of the users who buy Prepared Meal are 35 years old. The data of HEMA fresh also shows that 54% of the “post-95” consumers often buy ingredients to cook by themselves. Among them, Prepared Meal is one of their favorite commodities, and the purchase proportion has reached twice that of the “post-65”.

“The extremely strong consumption power of single groups has formed a trillion level consumption market, and this trend is irreversible.” The latest data show that China’s single population has reached 260 million, of which more than 70 million adults live alone, which also expands the market capacity of Prepared Meal.

Central kitchen – the core of Prepared Meal industry

The central kitchen is to distribute dishes by refrigerated truck, and all direct stores implement unified procurement and distribution. The central kitchen adopts a huge operation room. Special personnel are assigned to be responsible for all links such as purchasing, processing of food materials and spices. Semi-finished products and adjusted spices are transported to the branch store in a unified way within the specified time.

The central kitchen operation mode is a modern standardized, standardized, digital, industrialized, scientific and efficient modern catering operation mode. It is also a business form of modern catering. It is in line with the development trend of industrialization and modernization of the catering industry and provides a broad market space for the development of Prepared Meal industry. It can be said to be the most advanced mode of contemporary catering. It realizes the standardization, scale, intensification and informatization of food production through the unified procurement, processing and distribution of food raw materials and the automatic operation of equipment.

Premade pouch packaging machine — the key to improving efficiency

From the above description, it can be seen that the first two links in the production of central kitchen are highly manual, and only the last packaging link is highly mechanized, which is also the key to improve production efficiency and save costs among enterprises. Therefore, a packaging machine with high efficiency, stability and less defective rate is indispensable for enterprises.

The precise convex energy structure and uninterrupted refueling system make our machine more stable, and all models are suitable for the packaging of Prepared Meal. In addition to vacuum and non vacuum packaging, various types of packaging materials, packaging size and packaging speed… You can find the most suitable packaging machine for your products in echomachinery.

The packaging of Prepared Meal is mainly divided into six steps (vacuum packaging has eight steps): bag loading, printing production date, bag opening, filling (there are two or three times of filling according to the difference between materials), switching, cleaning and sealing.

The parts of our premade pour packaging machine and vacuum packaging machine in contact with materials or packaging bags are processed with 304 stainless steel or other materials that meet the requirements of food hygiene, meet the hygienic standards of food processing machinery, and ensure the hygiene and safety of food production.

The touch screen controlled by the machine adopts German Siemens PLC and pod electrical control system, which is easy to operate and friendly man-machine interface. And it is not sealed when not blanking, so the unfilled bag can be recycled to reduce waste.

The vacuum cavity of the bag feeding vacuum packaging machine is carved and milled from aviation aluminum in the computer processing center to ensure the sealing and durability of the product.

Facing different materials, we are equipped with different filling devices for customers to choose.

Whether to C or to B, Prepared Meal is undoubtedly a “big market”, and the “next big thing” of FMCG category is well deserved. The trend of Prepared Meal must be to pursue higher quality, and the quality is highly deterministic.

Consumers’ attention to food safety, the improvement of cold chain network and the improvement of food R & D level inevitably require enterprises to choose more stable, efficient and safe packaging machines to adapt to the consumption concept of modern young people and the trend of consumption market.

EchoMachinery’s packaging machine has been a dedicated “worker” since it was produced and bought by customers.

It is stable quality in the year after year to complete their “work tasks”, but whenever the approaching winter and lower temperatures, it will also play some small “capricious”, you need to maintain it, or it may go on strike.

Below, we have a number of guides to help you keep your machine in good “working condition”.

Manual Cup Filler

As winter temperatures get colder and colder, just as people add clothing to keep warm, our “worker” need to be resupplied with the “production essentials”.

Manual Cup Filler’s measuring cups are made of food-grade PTFE, a material that expands and contracts under low temperatures, causing the gap between the cups to become larger, resulting in a lower success rate of feeding, which requires an “O-ring” for the cups.

In this way, even if the cups are “capricious” and “deformed”, there is no problem. Note that you must increase the type of ring every other cup, otherwise the effect is not obvious. Also, remember to take off the “O-ring” after the winter, otherwise, the cup can be uncomfortable to strangle!

Tips: Some machines can also adjust the stainless steel guide at the end of the ring base plate to adjust the gap between the cups, by reinforcing the cups to solve the problem of large gaps.

Industrial Chiller

Don’t look at it called an Industrial Chiller and think it’s not afraid of the cold, ​just like the barber in Russell’s paradox, in fact, the most afraid of the cold is it! When the weather is cold, the chiller is also “capricious” and screams its need for warmth.

Chiller as an independent “worker”, which placed a large amount of pure water to do water circulation for the machine, we all know that when the water temperature is low to a critical point when the liquid water will condense into solid ice, so it can not do water circulation or even damage the machine.

So the chiller should be placed in a low-temperature environment when working in indoor constant temperature conditions, and in time to empty the water in the chiller when the equipment stops running, to prevent the chiller from freezing due to low temperatures at night.

Working Environment

As the weather gets colder, “workers” are more “capricious” about their working environment. If the working environment does not meet the following 4 requirements, there is a great possibility that the machine will “strike” or cause danger to their “colleagues”.

1. Since the equipment is in a semi-open state, it is necessary to check the environment around the equipment before work starts, clean up unnecessary personal items in the work area and exclude dangerous items to eliminate safety hazards.

2. Check whether the safety channel is blocked, the blocked safety channel is not conducive to the evacuation of personnel and the flow of goods delivery in case of emergency.

3. Check whether the bag is stained with water or inadvertently stained because of low temperature, such as pollution must be replaced and clean the bag in time to prevent the machine due to stains affect the packaging effect and lead to a higher rate of defective products.

4. Check whether the product is frozen in the low-temperature environment, such as the failure to check and affect the product packaging or customer complaints, is not the fault of the “worker”.

Winter Shutdown

After a year of work, our “worker” needs a full cleaning to clean the oil and stains from the equipment to ensure that the equipment will look like new for the next year.

Remember what we said earlier about the “worker” shrinking and expanding due to the low temperatures in winter? We need to maintain the equipment by applying a small viscosity grease to the cams to reduce friction and seal the gap.

After completing all the work above, you need to cover the “worker” plastic film cover to prevent the accumulation of dust on the equipment, while the bottom of the machine and the motor box do a good job of sealing to prevent rodents from going in and chewing on the equipment wires cause unnecessary losses.

And finally, wish you a happy Chinese New Year!

Frozen food has many benefits, including preventing food waste and locking in essential vitamins plus minerals. In most cases, it can be difficult to store if you don’t have the correct frozen food packaging machine or are unaware of how the process works.

If you have a shop and require vacuum packaging for frozen food, we have the perfect solution for you. Our frozen food packaging solutions can help you maintain a high-quality food safety standard while preserving all-important nutrients.

Today’s article discusses some of the best solutions for storing your frozen food and explains why it’s a good idea to freeze your goods.

The Benefits of Freezing Food

The benefits of freezing food are better for you than you think and are a great way to preserve all the nutrients required for healthy development. In processed food, sodium is added to enhance color and keep the edible goods longer.

This comes at the cost of our health, so don’t you think it’s best to seek out other better solutions for your company? With frozen food, it remains preserved until you are ready to eat it; all you need to do is take it out and thaw the product.

Another great thing about frozen food is that it doesn’t waste because you can store it until ready to cook. You can easily portion food to have predetermined meals, which can also help with budgeting and meal prep.

Besides being more convenient frozen food is generally cheaper than fresh food and can be stored in the freezer until you require it. Some people believe that frozen food is dangerous to eat, but that is so far from the truth.

It’s good to note that the freezing process destroys harmful bacteria and improves their quality. Be careful when thawing, though, as it may be detrimental to you or your loved ones if done incorrectly.

What Is IQF Packaging?

IQF packaging is a method of freezing where food is individually quickly frozen so that there is minimal damage to the cellular structure of the product. In most cases, the packaged food is frozen at 40 degrees below zero inside a blast freezer. 

The process is demanding and requires that you use a particular IQF frozen food film resistant to such cold temperatures. One of the best ways to do this is by using a vacuum packaging machine for frozen food as it streamlines the process, especially if you own a grocery store or food business.

Premade Pouch Packaging Machine

This automatic premade pouch rotary filling and sealing machine can shorten the time to pack food destined for freezing. Using a premade pouch has many advantages, including a user-friendly sealing method, portable opening, and excellent appearance. 

These premade pouch machines also provide fully automated solutions, material handling strategies, and packaging options.

This versatile machine easily links with other downstream packaging equipment such as case sealers, weight checkers, metal detectors, and liquid fillers. There is a fully automatic rotary system fitted with heavy-duty parts to ensure the machine’s durability. 

Inside the machine, you find an automatic lubrication system that increases the production line and allows you to package whatever products you require for freezing. It can support multiple bag styles ranging from zip lock, pallet, spout, and gusset bag packaging, so you always have the perfect fit.

The device can even print the date on the packaging to know when you froze it. Multiple feeders can also be attached to the machine to fill a variety of ingredients such as liquids, powders, grains, or granules.

Automatic Vacuum Packaging Machine

This fully automatic rotary vacuum sealing machine is perfect for a large factory that freezes food. It can be used to evacuate air around perishable foodstuffs such as fried fish, chicken feet, dried bean curd, and pickles. 

The vacuum chamber is transparent, which allows you to monitor the state of the vacuum chamber without opening the device. It has a graphics touch panel and microcomputer display that informs you when the machine requires maintenance. 

There is complete automatic control of several processes, including sealing, vacuuming, packaging, filling, and loading products. Most of the machine is made out of stainless steel, ensuring durability and hygiene during the production process.

It can be fitted with various attachments so that you can automatically fill a host of different bags with any ingredients you like. With this machine, you can even perform vacuum nitrogen packaging to improve the taste and color of the goods plus enhance the customer’s product experience.

Multi-head Weigher

This fully automatic computerized combination weighs granular particles or foodstuff. Adding one of these devices to the top of your food packaging vacuum machine is crucial to decrease packaging time and increase weight accuracy.

Pairing this item with an additional stainless-steel platform is vital if added on top of your packaging machine. The extra height may make it hard to reach, and a steel platform can provide additional safety plus more support for your factory workers.

Z-Bucket Elevator

Loading your food packager often requires the help of a food elevator such as the Z-Bucket. This device is the quickest and easiest way to load grains or chemicals into your vacuum machine for distribution.

Bowl Elevator

The bowl elevator is a powerful single-capacity machine that can help you load your vacuum packaging machine with various small materials, grain, medicine, or food. It is combined with a packaging machine and weigher to form an automated packing system for your factory.

Lifting Conveyor Belt

This is a traditional conveyor belt with a lifting capacity of 4000L per hour and is made from high-quality stainless steel. With 1kw of power, it can automatically convey material from low to high places on its mesh belt.

It is suitable for moving chemicals, vegetables, frozen foods, and candy into your vacuum packaging device.

Conclusion

No matter how you look at it, investing in a vacuum packaging machine is a great way to save time and money in the factory. It can help you accurately package and vacuum various foodstuff for freezing or transportation. 

Usually, IQF factory temperature has very strict temperature requirements, all our machines can be adapted to low temperatures and operate for long periods of time at a minimum of 0 degrees Celsius.

Multi-head Weigher, Z-Bucket Elevator, Bowl Elevator, Lifting Conveyor Belt, are optional and we decide which machine is better to use according to the customer’s material.

Purchase one of the above models to help deliver the best quality packaged goods and impress your customers with your effective storing solutions. 

Are you in the coffee business, looking for good reliable machines to pack all that coffee? When it comes to packaging, there are a variety of machines for coffee –filling machines, sealing machines, trapping machines, wrapping machines, coding machines, and labeling machines.

Choosing the right type of machine is crucial to your business and can be very confusing. The wrong packaging can ruin your business, as fresh-smelling coffee is what all coffee lovers crave. No one is going to buy ill-packed stale coffee that has no aroma.

Machine To Fill And Seal Coffee

Coffee packaging consists of packing coffee beans, drip coffee, and coffee powders (instant and ground powders). Packing coffee is not just taking a pouch or bag and filling it with some beans or powder. Apart from the quality of the packing material, the way coffee is packed itself is important.

There are machines to help you pack your coffee the right way to fit your customers’ requirements. Our machines can handle different types of coffee, a variety of packing materials, and ensure your product is packed to impress.

Automatic Rotary Filling And Sealing Machines

When you want to fill and seal coffee in pre-purchased pouches or bags, you should consider the rotary automatic pouch packing machines. If needed, you can use a vacuum machine to remove all that excess air and get a neat small package.

When your coffee business picks up, you don’t want to spend time and money hiring human resources to fill and pack the coffee uniformly. The rotary machine is designed to move a preformed pouch in a rotary fashion between various stations.

Packaging Process

The coffee will be packed in the following order:

1. A robotic arm will feed the bags into the machine; there is very little requirement for human interference here.
2. The bag feeding roller will move the bags to the feeding station. The movement will be spaced equally. The bag loader will pick up the pouch and grip it well across all processes.
3. Vacuum suction pads will open the bags according to each model (with or without zipper re-closure)
4. Coffee is filled into the bags. The filling apparatus will measure and fill the bags according to the settings.
5. The machine will gently shake the pouch to encourage loose contents to settle in the bottom.
6. Deflators will squeeze out the remaining air before sealing the pouch shut.
7. The seal will be strengthened and flattened by a cooling bar.
8. Package is ready

Premade Pouch Coffee Packing machine

The automatic filling and sealing machine from MR Series can pack 80 bags per minute. It can open the pre-purchased pack, fill it up with your coffee and seal it to look neat and sophisticated. Whether you choose to use a zipper pack or a stand-up pack, this machine can save you a lot of time and do a great job with your packing.

You can also link it up with other equipment in your downstream packing – like case sealer, check weigher, liquid filler, etc. The loading, filling, sealing is completely automated, making work simple and quick for you. The lubrication system is also automatic, and the machine itself is made with heavy parts for durability.

Coffee Vacuum Packing machine

Various customers have varying needs. While coffee is generally packed in regular pouches, some customers may not like the bulge in the packaging and can ask for vacuum packing. It can be to save space in the pantry or while packing.

The fully automated rotary vacuum sealing machine from the MRZK series can pack 85 bags per minute. The vacuum chamber is transparent, allowing you to check the status of the chamber without having to open any part. You can use this vacuum sealer with almost all types of filling machines – automatic or not. We can also offer you a custom-made machine to pack large volumes.

Coffee Vertical Form Fill Seal Machine

The packaging has to be perfect for all those sachets and stick packs of coffee. A little extra powder or liquid can ruin the packing and cause leaks, and no one wants coffee liquid to spill on their belongings.

The vertical packing machine from the EC series (420/520/720) is designed to pack 60 bags per minute. All the feeding, metering, sealing, printing date, and counting are fully automated in this machine. You can save a lot of time and have a uniform professional finish for all your packets. You can even adjust the parameters for different packing needs.

Conclusion

Choosing the right coffee packaging machine can be a cumbersome process. It can be stressful, as the wrong choice can cause a lot of damage to your business – both financially and reputation-wise. The above-listed automated machines can suit varying packaging needs and help improve your business and reputation in the industry.

We shot a series of videos to help you solve some simple problems of Premade Pouch Packaging Machine.

For the purpose of protecting the environment and ecology, people have begun to actively choose the kind of packaging that can be used multiple times. For those packaging categories where no suitable substitutes can be found in a short time, people also tend to choose to package products made of more environmentally friendly materials.

What is edible packaging

Packaging with vegetables and starch as the main raw materials are the two main parts of the current food-grade packaging market. The former is mainly based on vegetables, which are processed into a water slurry, and then molded and dried; the latter is refined by adding other food additives to the starch, and then using a method similar to papermaking to shape it. In general, using vegetables as the original packaging will be more environmentally friendly.

Vegetable paper

Vegetable paper was first developed in Japan and is also called vegetable paper. Vegetables are rich in dietary fiber, a variety of vitamins and minerals, and the dietary fiber in them is very stable during production and processing. Therefore, in the process of processing vegetables into vegetable paper, there is little loss of nutrients from vegetables. The emergence of vegetable paper improves the added value of vegetables, and also solves the problem of fresh vegetables being difficult to preserve and perishable, thus reducing the waste of food. However, this technology of vegetable paper has not been promoted worldwide. Today, only Japan has carried out large-scale production of vegetable paper. In addition to vegetable paper, Japan also has edible paper made by extracting dietary fiber from soybean dregs, as well as fruit paper and seaweed paper.

Glutinous rice paper

The glutinous rice paper is made from glutinous rice and is rich in carbohydrates. The glutinous rice paper is mainly used for the packaging of candy, cakes and other items, and the main purpose is to prevent the internal products from sticking to the external packaging.

What is green packaging

Green packaging is regarded as the part of pollution-free packaging, which specifically refers to the type of packaging that will not affect or damage the ecological environment and human health, and can be reused, regenerated, and meets the requirements of sustainable development.

In order to reduce the harm caused by packaging and other wastes to the ecological environment, some people put forward the concept of “green packaging” more than ten years ago. The emergence of “green packaging” takes into account the two meanings of environmental protection and resource regeneration, and this has specific manifestations as follows:

1. Reduce the use of packaging. That is, on the premise that it can protect the internal products, facilitate the use of users, and do not affect the sales of the merchants, try to reduce the amount of packaging used.

2. Green packaging should meet the requirements of easy reuse or easy recycling. At present, this is the most practical and feasible way to develop green packaging materials, and it is a relatively active and feasible waste disposal method. Most of the beverage bottles, plastic bottles, glass bottles, etc. that we can touch and use in our daily life can be processed through certain technologies and then reused many times.

The “greenness” of green packaging is reflected in the fact that when the packaging becomes garbage and is discarded, the packaging waste can be degraded without forming permanent garbage that will pollute the environment. The serious problems caused by incomplete degradation of plastic products have been paid attention to and studied all over the world. Degradation is the use of microorganisms in the soil and water, or through the ultraviolet rays in the sun, to split and restore plastic products in the natural environment. The ultimate goal of this process is to make plastic re-enter the ecological environment in a non-toxic form and return to nature. But over time, the current situation of plastic degradation has surprised people, and the demand for green packaging is also increasing year by year. Packaging materials should be non-toxic and harmless to humans and other organisms. This is also the basic requirement of packaging.

Common food-grade green packaging

Wheat straw

Wheat straw is a by-product of agricultural planting. It is cheap and easy to obtain. At the same time, it has the function of being renewable and easily biodegradable.

In the supermarket tableware shelves, wheat stalks are generally made into bowls, cups, etc. Because of the different materials, the meal made of wheat straw is different from plastic products. Generally, the whole product is not pure and single color, but mixed with some dot patterns. This is not caused by dirty materials.

Products made from straw do not taste when they are packed in hot items, and this problem has always appeared in plastic packaging.

Bamboo

In the Yunnan region of China, bamboo woven products are often used to package tea. Use bamboo strips to woven grid baskets with larger intervals. This kind of packaging has the effect of ventilation and air permeability. When the tea is brewed, the tea will also emit a faint bamboo fragrance. At the same time, this kind of bamboo woven packaging can also protect the tea to a certain extent. The packaging made of bamboo has an advantage that other packaging materials do not have, that is, it can absorb odors. Bamboo products used for tea packaging can effectively filter out the miscellaneous flavors and ensure the cleansing effect of tea.

Gourd

In autumn, cover the fresh gourd with gauze and dry it in the shade. After a period of time, the gourd will become hard.

Cut the gourd in half to get a gourd scoop, which can be used to hold water. Through a certain process, under the premise of not destroying the shape of the gourd, the flesh inside the gourd can be taken out, and a gourd pot that can pack liquids such as wine and water can be obtained. In ancient China, gourd pots were often used to hold wine. If it is not deliberately damaged, the gourd pot can generally be used for a long time. This is a kind of environmental protection and green packaging.

Food is indispensable and irreplaceable in our lives, so have you ever thought about why the food we see is packaged.

The necessity of food packaging

From the point of view of the steps of food production and product sales, the purpose of food packaging is mainly to prevent food from spoiling, and at the same time, the most important thing is to ensure the quality of food. Packaging is an important medium to ensure food quality and reduce food waste, and it is also an effective way to reduce the addition of preservatives in the food production process. The packaging has important functions of installing food, preventing food from spoiling, appearing damage and avoiding infringement. At the same time, packaging can also provide consumers and sales personnel with necessary relevant information, and convey to them the relevant characteristics of the product and the nutritional information of the food in the package.

Food packaging is not only closely related to the health of consumers, but also to the reputation of the company; it can also prevent microbial and dust pollution. Although manufacturers are now paying more and more attention to the sanitation of production lines, suspended dust still cannot be completely avoided and isolated. In the process from product production, packaging to sales, there are many opportunities for food to come into contact with people, air, and various tools and equipment. This also shows that food is actually very susceptible to contamination by microorganisms and dust. Packaging food is also responsible to consumers. If consumers eat heavily contaminated food, it will cause food poisoning. With packaging, a reasonable packaging design can simplify transportation conditions and extend the time for goods to be placed on the shelf, which is also a way to reduce waste. Therefore, food must be packaged to prevent secondary pollution.

Causes of air leakage in packaging swelling bags

Good food packaging not only requires attention to design, but more importantly, the packaging effect must be paid attention to. Packing swelling or leaking is the most common packaging defect in food vaccum packaging. For vacuum packaging, air tightness is an important criterion for considering this packaging.

The reasons for bag expansion or air leakage of vacuum packaging may be as follows:

The first is that the bacteria in the vacuum packaging bag multiply and produce gas, which is also one of the main reasons for the flatulence of the vacuum packaging bag. On the premise that there is no quality problem in the packaging bag itself, if the food packaged in the bag is not completely sterilized, it will rapidly multiply in the bag, and the phenomenon of bag swelling will occur over time.

Lax sealing is also one of the reasons. The packaging bag sealing process is an important key in the packaging process on the packaging line. Whether it is vacuum packaging or inflatable packaging, the requirements for packaging and sealing have never been lowered. After the food is bagged, it will be heat-pressed and sealed in the next process of the packaging line. The quality of this process will directly affect the air tightness of the vacuum packaging bag. If the sealing effect of this process is not good, the sealing edge is not tight enough, it is very likely that the vacuum packaging bag will leak. When the external air enters the packaging bag through the leaking part, the vacuum packaging will also produce bag expansion.

When the storage temperature changes from time to time, condensed water will be generated in the package in an alternate hot and cold environment, which will also cause the package to look bloated. And long-term contact between food additives and food sometimes produce gas.

Packing level

Primary packaging is the layer of packaging that is in direct contact with the product. Primary packaging is an important line of defense between the products in the package and the outside world. For fast-moving products, primary packaging is also an indispensable packaging process. Some primary packaging needs to be discarded after the product is used up, such as some beverage bottles, potato chip bags, etc.; some primary packaging needs to be discarded at the beginning of use, such as some packaging bags for fast food sandwiches and other items.

The secondary packaging is the big packaging bag that sums up many primary packagings. To put it simply, when you buy a full box of drinks in a supermarket, the box that packs the scattered drinks in one box is the so-called secondary packaging. Some product-related information is often printed on the secondary packaging, which can play a role in attracting buyers and promoting companies to a certain extent.

The primary packaging and secondary packaging will overlap in most cases. For many products on the market that people can see, the primary packaging is the secondary packaging. Merchants print and advertise on primary packaging, which in turn gives primary packaging the role and function of secondary packaging.

If you want to distinguish between primary packaging and secondary packaging more intuitively, you can observe the packaging of drugs. For example, when we get a drug for the first time, the cardboard box that can be reached by both hands is the secondary packaging. There should be relevant information about the product and the company on the secondary packaging, which will serve as a message to consumers. The packaging of the medicine directly wrapped in the box is the primary packaging.

The third-level packaging is mainly used for the transportation of goods to ensure that the goods will not be damaged during the transfer from A to B. For example, in the transportation of large machinery, the wooden boxes used by the packaging machinery and the plastic film used for packaging belong to the category of tertiary packaging.

The content and opinions of this article come from external authors and do not represent the company. In case of errors or copyright questions, please send to echomachinery@echomachinery.com

In this era of information technology, the way of wine fragrance is not afraid of deep alleys may be out of date. Operators want to make their brands bigger and stronger, and it is not enough to rely solely on high-quality products. The ultimate goal of the manufacturer is to promote the brand and make money. In order to obtain sufficient benefits and achieve a certain purpose, The operator found that the role of packaging was no longer simply to package and transport goods. Packaging can bring benefits to consumers and also bring profits to operators. As a result, they began to focus on product packaging, starting with packaging, attracting consumers, and promoting the brand.

Good-looking is not the only criterion for packaging

When most companies face product packaging design, they don’t know what they want. The packaging is to be good-looking, but it is not possible to simply unfold the packaging design around the good-looking. The market is full of incomprehensible products. Packaging is the first place for the external display of the brand image. If the core of the brand cannot be accurately expressed, then even if the packaging is beautiful, it will not help the brand in any way. Packaging is not a work of art for consumers and businesses. The primary role of packaging is to help companies and consumers create consumption motivation, so that consumers want to buy desire and psychology.

Now, many companies on the market simply categorize the judgment criteria of packaging design as good-looking or not. They simply believe that good-looking packaging design can more easily attract and impress consumers, which in turn can promote consumer consumption. We cannot deny the role of beautiful packaging. In fact, good-looking packaging is indeed more attractive to consumers than ordinary packaging.

But the main purpose of packaging is to solve the company’s sales problems. While the packaging is good-looking, it should also take into account the role of publicity and expression. There is no shortage of packaging designs that take the above two into account. Only by linking packaging with enterprises and products can consumers truly impress consumers and increase consumption.

Packaging and brand owners

Firstly, for brand owners, packaging design is the first specific thing that a brand can directly contact consumers. Packaging design is a process of combining brand logos, related text information, graphics, colors and other elements based on a certain purpose. In this process, packaging design work is based on the core of the brand and the characteristics of the product as an important reference basis. Good packaging design can form a brand’s unique image and leave a deep impression on consumers, and realize the transmission of information between consumers and the brand under the effect of visual senses.

Secondly, packaging is also a channel to reflect product quality. Before starting a packaging design work, participants will conduct in-depth research and inspections on products and companies. Brand is the concentration of corporate culture, and product is a kind of derivative of brand. If you want a brand to survive and develop for a long time, you need to show the essence behind them. In this way, packaging has become a way to promote companies and brands. In today’s market environment, the vast majority of brand owners and enterprises are aware of the important role of product packaging design in maintaining brand image. There are more and more consumers who regard the external packaging of products as the brand and corporate image, so many companies are becoming more and more concerned about packaging.

Packaging and marketing

If a product wants to stand out among many similar products, companies have to consider the important factor of packaging design. The role of packaging is to give life to the product, allowing the product to speak for itself on the silent shelf. Only in this way can the promotion and marketing of the brand be promoted.

Packaging design is an important sales channel for companies and brands. Seeking the psychological needs of consumers is an important aspect that designers need to consider in the process of packaging design, and the packaging design needs to conform to the public’s aesthetics. Consumers’ pursuit and yearning for beautiful things will help consumers choose products with good-looking packaging. Products with no bright spots on the packaging will be easier to hide in the market. Such packaging will naturally not highlight the brand value and will lose the attention of consumers.

In addition to the protective function and effect of product packaging, with the help of color, text, graphics and other elements on the packaging, it will leave consumers with a deep impression and beautiful feeling, help consumers understand the product, and win consumers’ love and favor. In today’s mature consumer system, the products purchased by consumers include intangible corporate culture in addition to the product itself. Only by clarifying the relationship between packaging and brand, attaching importance to packaging, and establishing the connection between packaging and brand, can one’s own brand not be eliminated in the fierce social competition.

The content and opinions of this article come from external authors and do not represent the company. In case of errors or copyright questions, please send to echomachinery@echomachinery.com